湿法磷酸 wet -process phosphoric acid
资料
Phosphoric acid, also known as orthophosphoric acid or phosphoric(V) acid, is a mineral (inorganic) acid having the chemical formula H3PO4. By contrast, orthophosphoric acid molecules can combine with themselves to form a variety of compounds referred to as phosphoric acids in a more general way. The term phosphoric acid can also refer to a chemical or reagent consisting of phosphoric acids, usually mostly orthophosphoric acid.
Orthophosphoric acid chemistry
Pure anhydrous phosphoric acid is a white solid that melts at 42.35 °C to form a colorless, viscous liquid.
Most people and even chemists refer to orthophosphoric acid as phosphoric acid, which is the IUPAC name for this compound. The prefix ortho is used to distinguish the acid from other phosphoric acids, called polyphosphoric acids. Orthophosphoric acid is a non-toxic, inorganic, rather weak triprotic acid, which, when pure, is a solid at room temperature and pressure. The chemical structure of orthophosphoric acid is shown above in the data table. Orthophosphoric acid is a very polar molecule; therefore it is highly soluble in water. The oxidation state of phosphorus (P) in ortho- and other phosphoric acids is +5; the oxidation state of all the oxygen atoms (O) is -2 and all the hydrogen atoms (H) is +1. Triprotic means that an orthophosphoric acid molecule can dissociate up to three times, giving up an H+ each time, which typically combines with a water molecule, H2O, as shown in these reactions:
H3PO4(s) + H2O(l) ⇌ H3O+(aq) + H2PO4–(aq) Ka1= 7.5×10−3
H2PO4–(aq)+ H2O(l) ⇌ H3O+(aq) + HPO42–(aq) Ka2= 6.2×10−8
HPO42–(aq)+ H2O(l) ⇌ H3O+(aq) + PO43–(aq) Ka3= 2.14×10−13
The anion after the first dissociation, H2PO4–, is the dihydrogen phosphate anion. The anion after the second dissociation, HPO42–, is the hydrogen phosphate anion. The anion after the third dissociation, PO43–, is the phosphate or orthophosphate anion. For each of the dissociation reactions shown above, there is a separate acid dissociation constant, called Ka1, Ka2, and Ka3 given at 25°C. Associated with these three dissociation constants are corresponding pKa1=2.12 , pKa2=7.21 , and pKa3=12.67 values at 25°C. Even though all three hydrogen (H ) atoms are equivalent on an orthophosphoric acid molecule, the successive Ka values differ since it is energetically less favorable to lose another H+ if one (or more) has already been lost and the molecule/ion is more negatively-charged.
Because the triprotic dissociation of orthophosphoric acid, the fact that its conjugate bases (the phosphates mentioned above) cover a wide pH range, and, because phosphoric acid/phosphate solutions are, in general, non-toxic, mixtures of these types of phosphates are often used as buffering agents or to make buffer solutions, where the desired pH depends on the proportions of the phosphates in the mixtures. Similarly, the non-toxic, anion salts of triprotic organic citric acid are also often used to make buffers. Phosphates are found pervasively in biology, especially in the compounds derived from phosphorylated sugars, such as DNA, RNA, and adenosine triphosphate (ATP). There is a separate article on phosphate as an anion or its salts.
Upon heating orthophosphoric acid, condensation of the phosphoric units can be induced by driving off the water formed from condensation. When one molecule of water has been removed for each two molecules of phosphoric acid, the result is pyrophosphoric acid (H4P2O7). When an average of one molecule of water per phosphoric unit has been driven off, the resulting substance is a glassy solid having an empirical formula of HPO3 and is called metaphosphoric acid.[1] Metaphosphoric acid is a singly anhydrous version of orthophosphoic acid and is sometimes used as a water- or moisture-absorbing reagent. Further dehydrating is very difficult, and can be accomplished only by means of an extremely strong desiccant (and not by heating alone). It produces phosphoric anhydride, which has an empirical formula P2O5, although an actual molecule has a chemical formula of P4O10. Phosphoric anhydride is a solid, which is very strongly moisture-absorbing and is used as a desiccant.
[edit] pH and composition of a phosphoric acid solution
For a given total acid concentration [A] = [H3PO4] + [H2PO4−] + [HPO42−] + [PO43−] ([A] is the total number of moles of pure H3PO4 which have been used to prepare 1 liter of solution) , the composition of an aqueous solution of phosphoric acid can be calculated using the equilibrium equations associated with the three reactions described above together with the [H+][OH−] = 10−14 relation and the electrical neutrality equation. The system may be reduced to a fifth degree equation for [H+] which can be solved numerically, yielding:
[A] (mol/L) pH [H3PO4]/[A] (%) [H2PO4−]/[A] (%) [HPO42−]/[A] (%) [PO43−]/[A] (%)
1 1.08 91.7 8.29 6.20×10−6 1.60×10−17
10−1 1.62 76.1 23.9 6.20×10−5 5.55×10−16
10−2 2.25 43.1 56.9 6.20×10−4 2.33×10−14
10−3 3.05 10.6 89.3 6.20×10−3 1.48×10−12
10−4 4.01 1.30 98.6 6.19×10−2 1.34×10−10
10−5 5.00 0.133 99.3 0.612 1.30×10−8
10−6 5.97 1.34×10−2 94.5 5.50 1.11×10−6
10−7 6.74 1.80×10−3 74.5 25.5 3.02×10−5
10−10 7.00 8.24×10−4 61.7 38.3 8.18×10−5
For large acid concentrations, the solution is mainly composed of H3PO4. For [A] = 10−2, the pH is closed to pKa1, giving an equimolar mixture of H3PO4 and H2PO4−. For [A] below 10−3, the solution is mainly composed of H2PO4− with [HPO42−] becoming non negligible for very dilute solutions. [PO43−] is always negligible.
[edit] Phosphoric acid as a chemical reagent
Pure 75-85% aqueous solutions (the most common) are clear, colourless, odourless, non-volatile, rather viscous, syrupy liquids, but still pourable. Phosphoric acid is very commonly used as an aqueous solution of 85% phosphoric acid or H3PO4. Because it is a concentrated acid, an 85% solution can be corrosive, although nontoxic when diluted. Because of the high percentage of phosphoric acid in this reagent, at least some of the orthophosphoric acid is condensed into polyphosphoric acids in a temperature-dependent equilibrium, but, for the sake of labeling and simplicity, the 85% represents H3PO4 as if it were all orthophosphoric acid. Other percentages are possible too, even above 100%, where the phosphoric acids and water would be in an unspecified equilibrium, but the overall elemental mole content would be considered specified. When aqueous solutions of phosphoric acid and/or phosphate are dilute, they are in or will reach an equilibrium after a while where practically all the phosphoric/phosphate units are in the ortho- form.
[edit] Preparation of hydrogen halides
Phosphoric acid reacts with halides to form the corresponding hydrogen halide gas (steamy fumes are observed on warming the reaction mixture). This is a common practice for the laboratory preparation of hydrogen halides.
3NaCl(s) + H3PO4(l) → NaH2PO4(s) + HCl(g)
3NaBr(s) + H3PO4(l) → NaH2PO4(s) + HBr(g)
3NaI(s) + H3PO4(l) → NaH2PO4(s) + HI(g)
[edit] Rust removal
Phosphoric acid may be used by direct application to rusted iron, steel tools, or surfaces to convert iron(III) oxide (rust) to a water-soluble phosphate compound. It is usually available as a greenish liquid, suitable for dipping (acid bath), but is more generally used as a component in a gel, commonly called naval jelly. As a thick gel, it may be applied to sloping, vertical, or even overhead surfaces. Care must be taken to avoid acid burns of the skin and especially the eyes, but the residue is easily diluted with water. When sufficiently diluted, it can even be nutritious to plant life, containing the essential nutrients phosphorus and iron. It is sometimes sold under other names, such as "rust remover" or "rust killer." It should not be directly introduced into surface water such as creeks or into drains, however. After treatment, the reddish-brown iron oxide will be converted to a black iron phosphate compound coating that may be scrubbed off. Multiple applications of phosphoric acid may be required to remove all rust. The resultant black compound can provide further corrosion resistance (such protection is somewhat provided by the superficially similar Parkerizing and blued electrochemical conversion coating processes.) After application and removal of rust using phosphoric acid compounds, the metal should be oiled (if to be used bare, as in a tool) or appropriately painted, by using a multiple coat process of primer, intermediate, and finish coats.
[edit] Processed food use
Food-grade phosphoric acid is used to acidify foods and beverages such as various colas, but not without controversy regarding its health effects. It provides a "tangy" taste, and, being a mass-produced chemical, is available cheaply and in large quantities. The low cost and bulk availability is unlike more expensive natural seasonings that give comparable flavors, such as ginger for tangyness, or citric acid for sourness, obtainable from lemons and limes. (However most citric acid in the food industry is not extracted from citrus fruit, but fermented by Aspergillus niger mold from scrap molasses, waste starch hydrolysates and phosphoric acid.) It is labeled as E number E338.
[edit] Biological effects on bone calcium and kidney health
Phosphoric acid, used in many soft drinks (primarily cola), has been linked to lower bone density in epidemiological studies. For example, a study[2] using dual-energy X-ray absorptiometry rather than a questionnaire about breakage, provides reasonable evidence to support the theory that drinking cola results in lower bone density. This study was published in the American Journal of Clinical Nutrition. A total of 1672 women and 1148 men were studied between 1996 and 2001. Dietary information was collected using a food frequency questionnaire that had specific questions about the number of servings of cola and other carbonated beverages and that also made a differentiation between regular, caffeine-free, and diet drinks. The paper cites significant statistical evidence to show that women who consume cola daily have lower bone density. Total phosphorus intake was not significantly higher in daily cola consumers than in nonconsumers; however, the calcium-to-phosphorus ratios were lower. The study also suggests that further research is needed to confirm the findings.
On the other hand, a study funded by Pepsi suggests that low intake of phosphorus leads to lower bone density. The study does not examine the effect of phosphoric acid, which binds with magnesium and calcium in the digestive tract to form salts that are not absorbed, but, rather, it studies general phosphorus intake.[3]
However, a well-controlled clinical study by Heaney and Rafferty using calcium-balance methods found no impact of carbonated soft drinks containing phosphoric acid on calcium excretion.[4] The study compared the impact of water, milk, and various soft drinks (two with caffeine and two without; two with phosphoric acid and two with citric acid) on the calcium balance of 20- to 40-year-old women who customarily consumed ~3 or more cups (680 ml) of a carbonated soft drink per day. They found that, relative to water, only milk and the two caffeine-containing soft drinks increased urinary calcium, and that the calcium loss associated with the caffeinated soft drink consumption was about equal to that previously found for caffeine alone. Phosphoric acid without caffeine had no impact on urine calcium, nor did it augment the urinary calcium loss related to caffeine. Because studies have shown that the effect of caffeine is compensated for by reduced calcium losses later in the day,[5] Heaney and Rafferty concluded that the net effect of carbonated beverages – including those with caffeine and phosphoric acid - is negligible, and that the skeletal effects of carbonated soft drink consumption are likely due primarily to milk displacement.
Other chemicals such as caffeine (also a significant component of popular common cola drinks) were also suspected as possible contributors to low bone density, due to the known effect of caffeine on calciuria. One other study, comprised of 30 women over the course of a week, suggests that phosphoric acid in colas has no such effect, and postulates that caffeine has only a temporary effect, which is later reversed. The authors of this study conclude that the skeletal effects of carbonated beverage consumption are likely due primarily to milk displacement.[4] (Another possible confounding factor may be an association between high soft drink consumption and sedentary lifestyle.)
Cola consumption has also been linked to chronic kidney disease and kidney stones through medical research.[6] This study differentiated between the effects of cola (generally contains phosphoric acid), non-cola carbonated beverages (substitute citric acid) and coffee (control for caffeine), and found that drinking 2 or more colas per day more than doubled the incidence of kidney disease.
[edit] Medical use
Phosphoric acid is used in dentistry and orthodontics as an etching solution, to clean and roughen the surfaces of teeth where dental appliances or fillings will be placed. Phosphoric acid is also an ingredient in over-the-counter anti-nausea medications that also contain high levels of sugar (glucose and fructose). It should not be used by diabetics without consultation with a doctor. This acid is also used in teeth whiteners to eliminate any plaque that may be on your teeth.
[edit] Preparation of phosphoric acid
Phosphoric acid can be prepared by two routes - the Thermal Process and the Wet Process.
Thermal phosphoric acid: This very pure phosphoric acid is obtained by burning elemental phosphorus to produce phosphorus pentoxide and dissolving the product in dilute phosphoric acid. This produces a very pure phosphoric acid, since most impurities present in the rock have been removed when extracting phosphorus from the rock in a furnace. The end result is food-grade, thermal phosphoric acid; however, for critical applications, additional processing to remove arsenic compounds may be needed.
Wet phosphoric acid: Wet process phosphoric acid is prepared by adding sulfuric acid to calcium phosphate rock.
The simplified reaction is:
3 H2SO4 + Ca3(PO4)2 + 6 H2O ↔ 2 H3PO4 + 3 CaSO4.2H2O
Wet-process acid can be purified by removing fluorine to produce animal-grade phosphoric acid, or by solvent extraction and arsenic removal to produce food-grade phosphoric acid.
[edit] Other applications
Phosphoric acid is used as the electrolyte in phosphoric-acid fuel cells. It is also used as an external standard for phosphorus-31 nuclear magnetic resonance (NMR).
Phosphoric acid is used as a cleaner by construction trades to remove mineral deposits, cementitious smears, and hard water stains. It is also used as an ingredient in some household cleaners aimed at similar cleaning tasks.
Hot phosphoric acid is used in microfabrication to etch silicon nitride (Si3N4). It is highly selective in etching Si3N4 instead of SiO2, silicon dioxide. [7]
Phosphoric acid is used as a flux by hobbyists (such as model railroaders) as an aid to soldering.
Phosphoric acid is also used in hydroponics pH solutions to lower the pH of nutrient solutions. While other types of acids can be used, phosphorus is a nutrient used by plants, especially during flowering, making phosphoric acid particularly desirable. General Hydroponics pH Down liquid solution contains phosphoric acid in addition to citric acid and ammonium bisulfate with buffers to maintain a stable pH in the nutrient reservoir.
Phosphoric acid is used as a pH adjuster in cosmetics and skin-care products.[8]
Phosphoric acid is used as a chemical oxidizing agent for activated carbon production.[9]
Phosporic acid is also used for High Pressure Liquid Chromotography.
湿法生产是用无机酸分解磷矿粉，分离出粗磷酸，再经净化后制得磷酸产品。湿法磷酸比热法磷酸成本低20%~30%，经适当方法净化后，产品纯度可与热法磷酸相媲美。湿法磷酸工艺处于磷酸生产的主导地位。湿法磷酸工艺按其所用无机酸的不同可分为硫酸法、硝酸法、盐酸法等。矿石分解反应式表示如下：Ca5F(PO4)3+10HNO3 == 3H3PO4 + 5Ca(NO3)2 + HF （1-1）Ca5F (PO4)3 + 10HCl == 3H3PO4 + 5CaCl2 + HF （1-2）Ca5F(PO4)3+5H2SO4+ nH2O == 3H3PO4 + 5Ca SO4·nH2O +HF （1-3）这些反应的共同特点是都能够制得磷酸。但是，磷矿中的钙生成什么形式的钙盐不尽相同，各有其特点。反应终止后，如何将钙盐分离出去，并能经济地生产出磷酸则是问题的关键。相应地，湿法磷酸的生产工艺可分为无水物法、半水法、二水法及半水-二水法等。其中，二水法由于技术成熟、操作稳定可靠、对矿石的适应性强等优点，在湿法磷酸工艺中居于主导地位。我国80%以上的磷酸都采用湿法磷酸二水法流程生产。二水法流程具有工艺简单、技术成熟、对矿石种类适应性强的特点，特别适用于中低品位矿石，在湿法磷酸生产中居于统治地位。
用硫酸、硝酸或盐酸分解磷矿制得的磷酸统称为湿法磷酸，而用硫酸分解磷矿制得的磷酸的方法是湿法磷酸生产中最基本的方法。
硫酸法的特点是矿石分解后的产物磷酸为液相，副产物硫酸钙是溶解度很小的固相。两者的分离是简单的液固分离，具有其他工艺方法无可比拟的优越性。因此，硫酸法生产磷酸工艺在湿法磷酸生产中处于主导地位。但是其产生的大量磷石膏废渣无法得到有效的利用，三废问题严重。反应式（1-3）中n的值取决于硫酸钙结晶的形式，可以是0，1/2，2。在不同的反应温度和磷酸浓度下，可以生成无水硫酸钙（CaSO4），半水硫酸钙（CaSO4·0.5H2O）和二水硫酸钙（CaSO4·2H2O）。二水法流程至今仍存在着一些难以克服的缺陷。由于加工工艺粗放，矿石中的有害杂质大部分进入磷酸中。特别是氟元素，一旦进入液相，很难再分离出来。更严重的是，产生大量的磷石膏废料，造成严重的污染和浪费。因此，陈学玺等[31]通过研究，对现行的工艺过程进行了改进，分两步进行反应。第一步：采用磷酸浸取磷矿石，从控制化学反应的条件出发，减少化学反应本身对目标产物的污染。磷酸与磷矿的主要反应方程式如下：Ca5F(PO4)3 + 7H3PO4 +5 H2O → 5Ca(H2PO4)2·H2O + HF （1-4）第二步：提供适宜的结晶条件，使副产磷石膏中的杂质含量，尤其是磷含量显著降低，提高磷回收率，使磷石膏满足建筑材料生产的要求，从源头上解决磷石膏污染的难题。硫酸的离子化反应可瞬时完成：Ca(H2PO4)2·H2O + H2SO4 +（n-1）H2O → CaSO4·nH2O + 2H3PO4 （1-5）这种分步反应的思想方法与“先污染后治理”的传统思路完全不同，符合绿色化学的基本原理，完全符合可持续发展战略的要求。次方法有待实际的考验。
